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Appropedia MOST Delta 3d printer

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Another Rostock derived Delta 3d printer with very detailed build guide.

From project page:
The MOST Delta printer is RepRap derived from the Rostock printer with the following design goals:
  • Simple build process
  • Safe to operate
  • True to RepRap
  • Maximize value
  • Maximize rigidity
  • Aesthetically pleasing (or at least neutral)
  • All PLA printed parts
  • Excellent print performance
The design utilizes plywood linking boards cut to a length that yields a desired printer radius when attached to the printed apexes. This simplifies assembly while helping to assure that printer dimensions are fixed, stable and reasonably well known. It also improves flexibility as the print area in the x-y plane can be changed simply by replacing the boards with boards of a different length. The delta design is inherently simpler to assemble as compared to virtually all it's Cartesian counterparts; this design can easily be built within a day by one person having properly prepared parts.
The design uses a 12v 5A power brick instead of the popular 12v power supplies having mains connections relatively exposed, a relative safety issue, particularly when children are present. The power supply is roughly equivalent to those found with many inkjet printers.
As many printed parts are used in the design as are practical, including printed pulleys. This in large part drove the decision to use open T5 timing belts for the drive, which also makes the design more flexible as the length of the guide rods doesn't need to be based upon the length of an off-the-shelf continuous belt.
Cost considerations drove decisions regarding everything from printer capabilities (as shown, prints PLA only) to guide rod material and length (two six foot lengths of 8mm drill steel are required, producing no waste). A Melzi controller is used as it provides all the necessary features as well as SD card support and reasonable expansion options. The power supply is a fraction of the cost of that required for powering a heated bed.
Printed apexes are very robust, probably overkill, and along with the plywood components and ample fasteners produce a very rigid structure. The printer has proven to transport very well (and can even be seat belted) with no adjustment needed prior to printing at its destination.
The end effector is actively cooled allowing for a unitized effector/hot end mount printed in PLA. The hot end is recessed within the end effector, maximizing z-axis travel and also providing for some print cooling.
Printing performance has been very good as has been the experience of printing with this design. Much less user intervention has been required as compared to experience with Cartesian RepRaps.
Printer capabilities/statistics
  • Print media: PLA only (heated bed can be added, expanding media options)
  • Filament diameter: 1.75mm
  • Nozzle diameter: 0.5mm (can be changed)
  • Print volume: ~250mm radius (with 240mm long linking boards) 270mm high
  • Melzi print controller w/ integrated SD card reader
  • Airtripper's Bowden Extruder

Appropedia page with very detailed build guide:

http://www.appropedia.org/Delta_Build_Overview:MOST

Github file repository:

https://github.com/mtu-most/most-delta


Appropedia is very interesting wiki with many detailed open source DIY projects woth looking at.
Appropedia is the site for collaborative solutions in sustainability, poverty reduction and international development through the use of sound principles and appropriate technology and the sharing of wisdom and project information.

I'll post about more interesting Appropedia projects soon.

It can also be stacked in a tower configuration as someone successfully did here with 4 deltas stacked:

http://diy3dprinting.blogspot.com/2013/12/delta4-printer-with-four-delta-printers.html


MOST is Pearce Research Group at Michigan Tech in Open Sustainability Technology.
They have many cool stuff here: http://www.appropedia.org/MOST

Mini Kossel Delta configuration DIY 3d printer

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Kossel design and Mini Kosseel are often around, for some reason I forgot to make a post about it. So here it is ...




Design Goals from the Kossel page:
  • Zero backlash.
  • type: Delta printer
  • Speed: 320 mm/s in all 3 directions.
  • Resolution: 100 steps/mm in all 3 directions.
  • Repeatability: better than 0.03 mm (30 micron)
  • Build volume: cylindrical, 170mm diameter, 240mm height.
  • Footprint: triangle, 300 mm width (240mm OpenBeam + printed corners).
  • Frame height: 600 mm.
  • Print surface: unheated round glass, doesn't move.
  • Mass of end effector with hotend: less than 50 grams.
  • Simplicity: fewer than 200 parts.
  • Hardware cost: less than $600 USD.
  • Fully automatic print surface level calibration (autoleveling).

https://github.com/jcrocholl/kossel

http://reprap.org/wiki/Kossel

http://deltabot.tumblr.com/

Build manual:

http://www.builda3dprinter.eu/build-manuals/kossel_mini/

Here is the demonstration of the autolevel feature:

http://diy3dprinting.blogspot.com/2013/05/automatic-bed-leveling-on-mini-kossel.html
http://diy3dprinting.blogspot.com/2013/06/mini-kossel-prints-on-unheated-glass.html




Artifex 3D Printer

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Artifex technical specifications:
Print technology: Fused Filament Fabrication
Build Space
- W × D × H: 230 × 310 × 190 mm (9 × 12.2 × 7.5 in)
- Volume: 13,547 cm3 (827 in3, 2X the volume of MakerBot® ReplicatorTM 2)
(Note: MakerBot and Replicator are registered marks or trademarks of MakerBot Industries, LLC.)
- Height extendable to 220 mm (8.7 in) in the middle of X-axis for additional 198 × 310 × 30 mm (1,841 cm3, or 112 in3) space
Layer resolution: 0.05 mm (0.002 in)
Nozzle diameter: 0.35 mm (0.014 in)
Print materials: 1.75 mm PLA and ABS
Speed
- Top print speed: 150 mm/sec (infill or inner perimeter), 100 mm/sec (outer perimeter)
- Top non-print speed: 300 mm/sec
Acceleration
- Top print acceleration: 3000 mm/sec2 (infill), 1500 mm/sec2 (perimeter)
- Top non-print acceleration: 300 mm/sec2
Electronical
Power requirements:  110/220 VAC
Electronics: RAMBo
Hot-end: MakerGear hot-end with 0.35mm nozzle
Heated bed: 24V 200W heated bed up to 120°C
Cooling fans: Three 24V cooling fans for filament drive, print surface, and electronics
Mechanical
Overall dimension: W × D × H: 484 × 482 × 480 mm (19 × 19 × 19 in)
Weight: 11 Kg (24 lb)
Frame: Aluminum extrusions
Motion
- X- and Y-axis: linear rails and GT2 belts
- Z-axis: precision linear shafting and ACME leadscrews
Printed parts:  Black ABS
Artifex is priced 1895 USD for fully assembled printer.

Main features:
Wire management
We know you do not like messy wiring. Neither do we. That was the reason why we spent tons of time and effort to manage those wires. We even went back to change the machine design multiple times in order to get a better routing option. Finally, we worked out a solution which can meet our standard to be part of a "neat machine". Hope you will like it as we do.

HBP Corner
No binder clips, please.
Binder clips have become the typical solution in most desktop 3D printers to hold its print surface to the build platform. Although they work fine for the purpose of holding the print surface, they waste otherwise usable print area on the edges,  interfere with the extruder nozzle, and give an "unfinished" look to your printer. The Artifex 3D Printer comes with newly designed HBP (Heated Build Platform) corners, which have securing slots to hold the glass plate and the heat spreader in place. The HBP corners can be easily slided out to release the glass top if you need to access the glass for maintenance.

Adjustable Y-axis Carriage
Less vibration means faster and quieter printing
In the original MendelMax 2.0 design, large vibration was observed at high printing speed. Such vibration created lots of noise and also caused quality problems in the finished parts. Majority of such vibration was caused by the large gap between the Y-axis rail and its catriages. The 3DMakerWorld Artifex 3D Printer uses upgraded Y-axis catriages with adjustable clearance capability. By reducing the gap between the Y-axis rail and the catriages, the 3DMakerWorld Artifex 3D Printer can achieve quiet and high-quality printing even at high speed.

Three-point bed leveling system
If you have ever tried both three-point and four-point bed leveling systems, you certainly know how much easier the bed leveling could be with a three-point leveling system. Yes, the 3DMakerWorld Artifex 3D Printer comes with a three-point bed leveling system in place to ease the leveling process.

Adjustable Z-Axis End-Stop Trigger
Adjustable Z-axis zeroing
As you continue advancing into the world of 3D printing, you will find the need to fine tune the distance between the extruder nozzle and the print surface. Such process is called Z-axis zeroing. The Artifex 3D Printer provides the adjustable Z-axis zeroing capability. It uses an adjustable Z-axis end-stop trigger to precisely adjust the nozzle height without messing up the bed level.

HBP cable strain relief
The HBP heater moves along the Y-axis with the build platform. The joint between the cable of HBP heater and the build platform is often a weak point due to the strain applied during continuous movement. A strain relief is built into the Artifex 3D Printer to secure and support the cable of HBP heater.

Enclosed electronics with dedicated cooling fan
The electronics board on the Artifex 3D Printer is completely enclosed from top to bottom for safe operation and easy maintainence. The electronics case also contains a dedicated cooling fan to cool off the electronic components during printing.

24V Power Supply with Rear Panel
24V power supply with convenient power switch
The 3DMakerWorld Artifex 3D Printer uses a 24V power supply to provide better heating capability on heated bed, and to improve motor performance at high printing speed. For the purpose of safety and aesthetics, all wire connectors are enclosed by top/bottom covers and back panel. An easy-reach power switch is installed on the power panel to switch on and off the power to the printer conveniently.

http://www.thingiverse.com/thing:214140

http://www.3dmakerworld.com/artifex

Zion16 low cost large print volume DIY 3d printer

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Big and Cheap!

From Zion16 Kickstarter campaign page:
The goal is to create and mass produce large scale 3D printers in a sort-of self replicating fashion. I am working on completing the 16" prototype which will be capable of printing enormous objects up to 16"x16"x32"(see below).
I want to keep these printers affordable because I feel they need to be in the hands of creators and people who would use them to innovative.
Unfortunately 3d printers of this size cost around $1200 so I want to do better. I want to make and produce these printers for under $800 and make it so that they are both easy to use and affordable. I have been working with 3d Printers for about 2 years now and it has consumed all of my time. I am constantly tweaking or coming up with a new way of doing something with 3D printing.
Zion16 is developed by Ryan Manley

http://www.kickstarter.com/projects/555589256/zion16-affordable-large-scale-3d-printer-lets-drea


Zion16 schematics 

Bigger Zion16 3d printer with 32" hight 

Yoda printed on Zion16

RepRap Lisa makes first good prints

Mother and son run small 3d printing company - Robison Industries

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Mother and son present their company, Robison Industries, making and selling 3d printers, kits and other related parts. I wish them success. I have a soft spot for small family run businesses.




http://www.robison-industries.com/


Besides RepRap kits they offer parts like Assembled Modified Wildseyed Simple Hot End for 3mm filament

Assembled Modified Wildseyed Simple Hot End for 3mm filament. The original Wildseyed Simple Hot End is easy to make with relatively easy to obtain and machine parts (although Teflon rod is not so simple to obtain on the east coast). We use nichrome wire for heating instead of the heat sink and resistor in the original hot end, as it is much more compact. We insulate the wire with furnace cement, and bake it to cure it. You will need to drill two 1/8” holes to secure the hot end to the oak mount. The oak mount is our contribution to the Wildseyed Simple. It isn’t in any danger of ignition as it does not touch the metal of the hot end; the wood serves as a simple mechanical link between the Teflon rod at the top of the hot end and the cold end of the extruder. The hot end comes with short lengths of Teflon wire attached, which can be connected to your wiring harness with ordinary wire.



Source: Slashdot

Cosplastic - niche 3d printing provider for cosplay accessories

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I'm researching around some models of earning some additional income with 3d printing, and I found that here are some interesting niche players that cater to a needs of very specialist niche. Cosplastic 3d print various anime / fantasy / comic book related objects for cosplaying community.











They sell their prints on Etsy:

http://www.etsy.com/shop/Cosplastic

Josef Prusa also 3d printed a working speaker


BBC report on 3d printing and 3d printed bicycle

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BBC report on 3d printed bicycle. It still looks somewhat week ... but the technology is developing every day ...
They didn't present large high grade metal 3d printers that could produce full size sturdy metal frame ...


RepRap Ecstock 3d printer PoC

How to 3d scan an object with MakerBot Digitizer in Windows 8.1

22 RepRap BNC 3d printers production farm

RappiDelta large print area delta 3D printer

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Every day I find more deltas. Here is Rappidelta by David Akers, large volume aluminum frame delta 3d printer which can print in printvolume up to 40cm X 40cm X 40cm.




Rappidelta can also 3d scan objects:




Company page:

http://www.rappidelta.com/

Rappidelta Kickstarter campaign page:

http://www.kickstarter.com/projects/1734895403/rappidelta-large-format-delta-3d-printer-join-the




Rappidelta has a smaller, simpler version:

http://diy3dprinting.blogspot.com/2014/01/rappidelta-jr-low-cost-simple-delta-3d.html

RappiDelta Jr. low cost simple delta 3d printer

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From Kickstarter page:
Rather than mechanical endstops the RappiDelta Jr. utilises slotted optical sensors which prove more repeatable homing and ultimately better prints. One of my stretch goals is to be able to offer auto bed leveling to further enhance the functionality and ease of use.
The remainder of the mechanical parts can be assembled quickly and easily with a couple of hex keys.
Once assembled the printer can print on a 17cm diameter circle and up to 17cm tall. These dimensions have been chosen based on my experience of what is actually reasonable to print as well as being based on a similar size to other entry level printers. In future you can increase the build volume by using longer uprights, and if required longer delta arms. The basic model has no bed heater and as such is limited to printing PLA (this is actually my preferred plastic!) but other options are available to allow the printing of ABS and other plastics that need bed heating. There is also an option to have an SD Card reader and LCD control panel to allow printing without a PC, something that I have found invaluable when developing my prints as it allows on the fly adjustments.
This delta projects wants to deliver cheap simple printer, with few easily assembled printable frame parts.




Junior has a bigger parent:

http://diy3dprinting.blogspot.com/2014/01/rappidelta-large-print-area-delta-3d.html

Company page:

http://www.rappidelta.com/

Junior had a (canceled) Kickstarter:

http://www.kickstarter.com/projects/1734895403/rappidelta-jr-ultra-low-price-3d-printer-for-every



BI V2.0 self replicating high precision delta 3D Printer

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Another delta Kickstarter. BI v2.0 comes with some powerful features and affordable price.

From Kickstarter description:

The BI V2.0 capably produces very large 300 mm diameter X 300 mm height prints and features an amazing print quality (Be sure to read more about the definition of a true delta build volume below). Our design can support up to triple extrusion and can print virtually any 1.75 mm filament extruding at up to 240 degrees Celsius (PLA/ABS/Nylon etc.). The most unique aspect of the BI V2.0 is our innovative approach towards a self-replicating design which permits the simple creation of extremely precise movement. The end result: the highest standards of print quality. The self-replicating design of the BI V2.0 empowers you to create your own machine and share this technology with your family and friends. Once you receive the BI V2.0, you can print, improve upon and share components so that anyone can build their own printer at a very low cost.
http://www.kickstarter.com/projects/1784037324/bi-v20-a-self-replicating-high-precision-3d-printe

http://bootsindustries.com/shop/biv2/




Comparison table of BI v 2.0 vs. Deltaprintr whereby BI wins

BI v2.0 print results

Electromagnetic automatic leveling probe is standard in every unit





Pegasus Touch Laser SLA 3D Printer

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Full Spectrum Lasers is developing this laser SLA 3d printer. Lasers are way to go. This is also a great example how advancements in one technology, like cheap blue ray laser diodes, leads to advancement in another technology like 3d printing.

Technical specifications:
  • 3D Technology: 405nm scanning galvo laser liquid resin stereolithography
  • Build area: up to 7”x7”x9” (177x177x228mm)
  • Case Footprint: 11"x14"x22.5" (280x360x571mm) 
  • Processor: Built in 1GHz Linux computer with 512mB memory and 4.3” Touchscreen LCD Interfaces: Ethernet, USB, WiFi (requires optional USB dongle) 
  • On Board Software: Built in on-board Internet Connected 3D Printer App Store (no computer required) 
  • Desktop Software: Tightly integrated multi-touch capable desktop software with automatic slicing and automatic breakaway support generation with manual editing support for Windows PC (Mac coming soon) 
  • Speed: up to 3000mm/sec (>10x faster than most FDM, up to 6x faster than other SLA)
  • Focused Laser Spot Size: ~250 microns 
  • XY Positioning Resolution: 16bit precision, ~3 micron 
  • Z Motor Resolution: ~5 micron (typical layer thickness 25-100 micron)

Pegasus Touch main features from Kickstarter page:
  • Touchscreen LCD desktop 3D printer starting <$2k using LASER based tech for high speed prints, 7"x7"x9" build area, and detail.
  • As designers and engineers, we have found lasers and 3D printers to be amazing tools. Naturally, we wanted to combine the two and build a 3D Printer with lasers! Thanks to the wide adpotion of Bluray players, low cost near UV laser diodes which can cure liquid resin are now readily available making high quality 3D printers a reality. 
  • Using software/electronics technology developed for our laser cutting/engraving products, we’ve perfected an affordable high quality laser based Stereolithography (SLA) 3D Printer that sets a new standard for desktop 3D printing for every maker and maker to be. Starting below $2000 on Kickstarter, Pegasus Touch produces by far the best quality 3D printing output for its price.
  • Speed: Controlling lasers properly takes years of experience. Pegasus Touch’s advanced control electronics can pulse its laser source at over 500kHz while moving the laser beam at 3000mm/sec thanks to the same special FSL real-time laser processor used in $100,000 scanning laser systems. Faster laser control allow us to tune the resin to cure more quickly without sacrificing quality allowing for up to 10x the speed of FDM printers and 3-5x the speed of other SLA printers.
  • Output Quality: Nearly all current low desktop 3D printers below $3000 use FDM technology but Laser based SLA technology has set the gold standard for quality since it was invented in the 1980s. Due to finer control offered by laser technology, the finish of laser based SLA printers is just better.
  • Affordability: Starting below $2000, Pegasus Touch is the lowest cost assembled SLA printer available – it’s even less expensive than many leading consumer FDM printers. Pretested, fast, high quality resin is available at only $100/liter.
  • Standalone Ease of Use: Other low cost printers transfer several gigabytes of post processed data from a tethered PC. Pegasus Touch has an on-board Linux computer that can do much of the 3D processing computation on the printer itself. Typical transfer file sizes are only a few megabytes so it never needs to be tethered to another computer. 
  • By putting a full internet connected touchscreen computer right into the printer, FSL3D has been able to build a 3D Printer App Store right on the printer. Find high quality, pretested models right from the printer itself - no more digging endlessly or tweaking to find perfect printable 3D models. 

Rostock Max with DIY laser upgrade used for leather etching

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Video of a DIY project where a WickedLasers Spyder Arctic 3 laser is attached to the gantry of SeeMeCNC delta configuration Rostock Max 3D printer and used to etch patterns into leather. Cool!


Using hot wire to cut PLA 3d printed parts

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Here is a video about how PLA 3d printed part is cut with hot wire cutter. The cutting looks easy and precise. Hot wire cutter are usually used to cut various types of  foam and are easy to make. Looks like they can cut some PLA plastics, I wonder what would they do with ABS ...




Here is a simple schematics of a DIY hot wire cutter:
















Video source:

https://www.youtube.com/user/DistractedArchitect?feature=watch

Felix 3d printer

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From Utrecht in Netherlands comes Felix 3d printer in version 3.0. MAKE magazine awarded the Felix v2.0 with the title Surprisehit of 2014.

Felix v3.0 3d printer in single and dual extruder versions 



























Felix is priced from: €1,499.00 to: €1,648.50 depending on specifications and options.

Felix 3d printer v3.0 technical specifications:
The benefits:
  • More reliable printing. Print your objects with more precision
  • Higher quality at higher speeds. Due to increased stiffness of parts, higher accelerations are possible.
  • Machine safety. The assembled printer meets the CE safety regulations.
  • Optional dual extrusion. Print your objects with two colors or with special water soluble support material. This option is somewhat experimental. The mechanics is ready, but software requires some further development.
  • Last but not least, you can upgrade your own printer to the latest revision. Upgrade kits will be available
Specifications:
  • Power max 220W
  • Voltage 110-240V, automatically adjusting powersupply
  • Nozzle diameter 0.35mm
  • Build volume (x, y, z) (255, 205, 235) mm, When printing where dual extrusion is required, the buildvolume reduces to 240mm. But when printing with a dual head and only using one of the two nozzles the x range is 255
  • Layer height 50 micron to 300 micron
  • Heated bed temperature range 0 - 95 degC, When isolating bottom temp can go upto 115 degC. Ultra light aluminum sandwich plate.
  • Nozzle temperature range 0- 275degC
  • Axes positioning resolution (x, y, z) (50,50,10) micron
  • Display unit 20x4 character display, for assembled printer this is standard included. 
  • Stand alone printing MicroSD card reader integrated into electronics board. So stand-alone printing is possible even without the display unit
The printer is designed in the following modules:
Frame module:
  • Extruded aluminum frame parts
  • Easy connectors, the frame is assembled by just screwing 6 hex bolts

X (moving head) and Y (moving table) module:
  • Linear ball bearing
  • Printed parts
  • Toothbelt
  • Pulley
  • Opto-sensor
  • NEMA 17 motor
  • Heated bed

Z-axis module:
  • Linear ball bearing
  • Printed parts
  • Precision machined trapezium lead screw with bronze nut
  • Opto-sensor
  • NEMA 17 motor 

Extruder/Hot-End module: (this is multiplied by two when you have a dual extruder printer)
  • Hot End
  • 2x Fan
  • NEMA 17 motor 

Electronics module:
  • FELIXprinters electronics
  • 3x opto-sensors
  • 1.8m USB cable
  • Power cable
  • Display Unit included

Miscelleaneous parts:
  • Tie wraps
  • Bolts and nuts
  • Handle
  • 12V 250W Powersupply FlexATX

Company page:

http://shop.felixprinters.com/printer-kits.html


Euclid 3d printer with giant build volume

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Euclid is 3d printer developed by Zachary Schoch. It has very large print area at some 1m X 1m X 1m or 44” x 44” x 48”.


Euclid 3d printer

Flower vase printed in ABS

3d printing in clear Polystyrene plastic

... and it is lamp shade























He also developed Ron 2.0 extruder

Ron 2.0 extruder schematics



Here is a video of Ron 2.0 extruder on industrial robot hand for his thesis. Masters of Architecture Sci-arc 2011.



Zach's Tumblr:

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